TCM FD FHD FG FHG SERIES PETROL DIESEL LPG WORKSHOP MANUAL
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WHAT RIDERS SAY
TCM FORKLIFT FD FHD FG FHG SERIES PETROL DIESEL LPG GASOLINE WORKSHOP SERVICE REPAIR MANUAL
(PDF version)
MODELS COVERED
FHD15 T3
FHD18 T3
FD20 T3
FHD20 T3A
FD25 T3
FHD25 T3A
FD30 T3
FHD30 T3A
FD35 T3S
FHG15 T3
FHG18 T3
FG20 T3
FHG20 T3
FG25 T3
FHG25 T3
FG30 T3
FHG30 T3
FG35 T3S
This is a comprehensive workshop service manual for TCM FORKLIFT. This manual has been written in a format that is designed to meet the needs of TCM technicians worldwide. You will never be dissapointed with the quality and content of this service manual.
TABLE OF CONTENTS
1. ENGINE ............................................................................................................................................ 1
1.1 GENERAL DESCRIPTION............................................................................................................. 3
1.1.1 FUEL SYSTEM (Gasoline and Diesel).................................................................................. 10
1.1.2 FUEL SYSTEM (LPG).......................................................................................................... 17
1.1.3 ENGINE CONTROL SYSTEM (Gasoline and LPG)........................................................... 19
1.1.4 COOLING SYSTEM............................................................................................................. 22
1.1.5 ACCELERATOR PEDAL...................................................................................................... 27
1.1.6 AIR CLEANER...................................................................................................................... 29
1.1.7 MUFFLER.............................................................................................................................. 35
2. AUTOMATIC TRANSMISSION SYSTEM ....................................................................... 37
2.1 GENERAL DESCRIPTION........................................................................................................... 37
2.1.1 TORQUE CONVERTER....................................................................................................... 40
2.1.2 CHARGING PUMP............................................................................................................... 41
2.1.3 TRANSMISSION.................................................................................................................. 42
2.1.4 TRANSMISSION CONTROL VALVE................................................................................. 46
3. DRIVE AXLE ................................................................................................................................ 51
3.1 GENERAL DESCRIPTION........................................................................................................... 51
3.1.1 REDUCTION GEAR AND DIFFERENTIAL....................................................................... 57
4. BRAKE SYSTEM ....................................................................................................................... 61
4.1 GENERAL DESCRIPTION........................................................................................................... 61
4.1.1 BRAKE PEDAL..................................................................................................................... 61
4.1.2 MASTER CYLINDER........................................................................................................... 66
4.1.3 WHEEL BRAKE.................................................................................................................... 67
4.1.4 PARKING BRAKE LEVER.................................................................................................. 69
4.1.5 WHEEL BRAKE TROUBLESHOOTING ........................................................................... 72
5. STEERING SYSTEM ................................................................................................................ 73
5.1 GENERAL DESCRIPTION........................................................................................................... 73
5.1.1 STEERING AXLE................................................................................................................. 74
5.1.2 STEERING WHEEL ASSEMBLY........................................................................................ 77
5.1.3 ORBITROL............................................................................................................................ 78
5.1.4 POWER CYLINDER............................................................................................................. 81
5.1.5 STEERING WHEEL DEVIATION CONTROL.................................................................... 82
6. HYDRAULIC SYSTEM ............................................................................................................ 85
6.1 GENERAL DESCRIPTION........................................................................................................... 86
6.1.1 MAIN PUMP.......................................................................................................................... 86
6.1.2 CONTROL VALVE................................................................................................................ 90
6.1.3 VALVE CONTROLS........................................................................................................... 103
6.1.4 LIFT CYLINDER................................................................................................................ 104
6.1.5 FLOW REGULATOR VALVE............................................................................................ 109
6.1.6 TILT CYLINDER................................................................................................................. 110
6.1.7 OIL TANK............................................................................................................................ 111
7. LOAD HANDLING ................................................................................................................... 115
7.1 GENERAL DESCRIPTION......................................................................................................... 116
7.1.1 OUTER AND INNER CHANNELS.................................................................................... 116
7.1.2 CARRIAGE.......................................................................................................................... 118
7.1.3 LOCATIONS OF ROLLERS .............................................................................................. 120
8. ELECTRIC WIRING ................................................................................................................ 123 Please email at ireneroberson9@gmail.com and we will provide you with the any manual you need right away. We are constantly updating the site with new stock but we have much more than available in the website.
(PDF version)
MODELS COVERED
FHD15 T3
FHD18 T3
FD20 T3
FHD20 T3A
FD25 T3
FHD25 T3A
FD30 T3
FHD30 T3A
FD35 T3S
FHG15 T3
FHG18 T3
FG20 T3
FHG20 T3
FG25 T3
FHG25 T3
FG30 T3
FHG30 T3
FG35 T3S
This is a comprehensive workshop service manual for TCM FORKLIFT. This manual has been written in a format that is designed to meet the needs of TCM technicians worldwide. You will never be dissapointed with the quality and content of this service manual.
TABLE OF CONTENTS
1. ENGINE ............................................................................................................................................ 1
1.1 GENERAL DESCRIPTION............................................................................................................. 3
1.1.1 FUEL SYSTEM (Gasoline and Diesel).................................................................................. 10
1.1.2 FUEL SYSTEM (LPG).......................................................................................................... 17
1.1.3 ENGINE CONTROL SYSTEM (Gasoline and LPG)........................................................... 19
1.1.4 COOLING SYSTEM............................................................................................................. 22
1.1.5 ACCELERATOR PEDAL...................................................................................................... 27
1.1.6 AIR CLEANER...................................................................................................................... 29
1.1.7 MUFFLER.............................................................................................................................. 35
2. AUTOMATIC TRANSMISSION SYSTEM ....................................................................... 37
2.1 GENERAL DESCRIPTION........................................................................................................... 37
2.1.1 TORQUE CONVERTER....................................................................................................... 40
2.1.2 CHARGING PUMP............................................................................................................... 41
2.1.3 TRANSMISSION.................................................................................................................. 42
2.1.4 TRANSMISSION CONTROL VALVE................................................................................. 46
3. DRIVE AXLE ................................................................................................................................ 51
3.1 GENERAL DESCRIPTION........................................................................................................... 51
3.1.1 REDUCTION GEAR AND DIFFERENTIAL....................................................................... 57
4. BRAKE SYSTEM ....................................................................................................................... 61
4.1 GENERAL DESCRIPTION........................................................................................................... 61
4.1.1 BRAKE PEDAL..................................................................................................................... 61
4.1.2 MASTER CYLINDER........................................................................................................... 66
4.1.3 WHEEL BRAKE.................................................................................................................... 67
4.1.4 PARKING BRAKE LEVER.................................................................................................. 69
4.1.5 WHEEL BRAKE TROUBLESHOOTING ........................................................................... 72
5. STEERING SYSTEM ................................................................................................................ 73
5.1 GENERAL DESCRIPTION........................................................................................................... 73
5.1.1 STEERING AXLE................................................................................................................. 74
5.1.2 STEERING WHEEL ASSEMBLY........................................................................................ 77
5.1.3 ORBITROL............................................................................................................................ 78
5.1.4 POWER CYLINDER............................................................................................................. 81
5.1.5 STEERING WHEEL DEVIATION CONTROL.................................................................... 82
6. HYDRAULIC SYSTEM ............................................................................................................ 85
6.1 GENERAL DESCRIPTION........................................................................................................... 86
6.1.1 MAIN PUMP.......................................................................................................................... 86
6.1.2 CONTROL VALVE................................................................................................................ 90
6.1.3 VALVE CONTROLS........................................................................................................... 103
6.1.4 LIFT CYLINDER................................................................................................................ 104
6.1.5 FLOW REGULATOR VALVE............................................................................................ 109
6.1.6 TILT CYLINDER................................................................................................................. 110
6.1.7 OIL TANK............................................................................................................................ 111
7. LOAD HANDLING ................................................................................................................... 115
7.1 GENERAL DESCRIPTION......................................................................................................... 116
7.1.1 OUTER AND INNER CHANNELS.................................................................................... 116
7.1.2 CARRIAGE.......................................................................................................................... 118
7.1.3 LOCATIONS OF ROLLERS .............................................................................................. 120
8. ELECTRIC WIRING ................................................................................................................ 123 Please email at ireneroberson9@gmail.com and we will provide you with the any manual you need right away. We are constantly updating the site with new stock but we have much more than available in the website.
Specifications
- Coverage: Best TCM FD FHD FG FHG SERIES PETROL DIESEL LPG
- Torque specs & capacities
- Component locations
Maintenance
- Service intervals
- Common procedures
Troubleshooting
- Diagnostic flowcharts
- Common faults & fixes
FAQs
- Immediate access after payment
- Suitable for DIY & pro use
Professional SERIES PETROL Service Manual – Best Manuals
The TCM FD FHD FG FHG SERIES PETROL DIESEL LPG WORKSHOP MANUAL is one of the most searched manuals in the Best Manuals lineup. This service manual covers the SERIES and PETROL systems in full factory detail, giving technicians and owners the exact repair procedures needed to work confidently on every component.
Inside you will find detailed coverage of the SERIES and PETROL as well as the MANUAL systems. Each procedure is presented with supporting diagrams, torque values, and adjustment specifications so nothing is left to interpretation. This manual is particularly relevant for TCM FD FHD FG FHG SERIES PETROL DIESEL LPG WORKSHOP MANUAL applications.
Inside This Best Manuals Service Manual
- Detailed overhaul sequences for all SERIES major assemblies
- Electrical schematics, fuse layouts, and connector IDs
- Best Manuals factory torque specs and clearance tolerances
- Hydraulic circuit diagrams and pressure settings
- Maintenance schedules, filter specs, and fluid types
- Searchable digital format — immediate download access
The TCM FD FHD FG FHG SERIES PETROL DIESEL LPG WORKSHOP MANUAL workshop manual is the definitive technical reference for the SERIES platform. Download it instantly and have everything you need to service your Best Manuals equipment to factory standard.
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