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Repair Service Manual

MERCURY MERCRUISER 496CID/8.1L #30 SERVICE MANUAL (pdf version) Models Covered in This Manual Sterndrive (MCM) Model Serial Number 496 Mag HO 0M000000 & Up 496 Mag 0M000000 & Up Inboard (MIE) Model Serial Number 8.1S HO 0M000000 &...

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(pdf version) 

Models Covered in This Manual 

Sterndrive (MCM) Model Serial Number 

496 Mag HO 0M000000 & Up 

496 Mag 0M000000 & Up 

Inboard (MIE) Model Serial Number 

8.1S HO 0M000000 & Up 

8.1S Horizon 0M000000 & Up 

This is a very comprehensive workshop manual for your MERCRUISER marine engines. This manual has been written in a format that is designed to meet the needs of Mercury Marine technicians worldwide. You will never be dissapointed with the contents of this engine workshop manual. 

Service Manual Outline 

Section 1 - Important Information 

A - General Information 

B - Maintenance 

C - Troubleshooting 

Section 2 - Removal and Installation 

A - MCM Models 

B - MIE Models 

Section 3 - Engine 

A - 496 cid (8.1L) 

Section 4 - Electrical System 

A - Starting System 

B - Ignition System 

C - Charging System 

Section 5 - Fuel System 

A - Fuel Delivery System for Electronic Fuel Injection 

B - Fuel Injection Disassembly and Reassembly 

Section 6 - Cooling System 

A - Closed Cooled Models 

Section 7 - Exhaust System 

A - Manifolds and Elbows 

B - Collectors 

Section 8 - Drives 

A - Velvet Drive 5000 Series Transmission 

B - Hurth Transmission 

Section 9 - Power Steering 

A - Pump 


This PDF service manual will show you every nut and bolt on your vehicle. With hundreds of pages, it will show you how to distinguish any problem (from an oil change to a transmission swap) and how to fix it on your own. There are many illustrations to aid you during your job and easy to read text throughout the manual. You will be able to use the search function to browse the manual and print out your needed pages. 
You can always feel safe buying a PDF service manual from us, we guarantee excellent quality, followed with great customer service!
Service repair manual is INSTANT DOWNLOAD saving you money on postage and packaging. It is great to have, will save you a lot and know more about your vehicle.All pages are printable. 
Don't be fooled by imitation manuals that will waste your money and send you running to the library. These manuals are guaranteed excellent quality, followed with great customer service!