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MAZDA 2 MAZDA2 DY 2002-2007 FACTORY SERVICE REPAIR MANUAL

MAZDA 2 MAZDA2 DY 2002-2007 FACTORY SERVICE REPAIR MANUAL

  • 3480

2002-2007 MAZDA 2 DY Factory Service Manual 




Engines covered; 
1.25L MZI 
1.4L MZI 
1.6L MZI 
1.4L Ford 1.4 TDCi/MZ-CDTi Diesel 



This is a very comprehensive and structured factory service manual for 2002-2007 MAZDA 2. More than 2000++ pages. This manual has been written in a format that is designed to meet the needs of Mazda technicians worldwide. You will never be disappointed with the content of this workshop manual. 



CONTENTS 



1: General Information 

Service Information 

General Information 

100-00 

Identification Codes 

100-01 

Jacking and Lifting 

100-02 

2: Chassis 

Suspension 

Suspension System - General Information 

204-00 

Front Suspension 

204-01 

Rear Suspension 

204-02 

Wheels and Tires 

204-04 

Driveline 

Front Drive Halfshafts 

205-04 

Brake System 

Brake System - General Information 

206-00 

Drum Brake 

206-02 

Front Disc Brake 

206-03 

Parking Brake and Actuation 

206-05 

Hydraulic Brake Actuation 

206-06 

Power Brake Actuation 

206-07 

Anti-Lock Control 

206-09A 

Anti-Lock Control - Traction Control 

206-09B 

Anti-Lock Control - Stability Assist 

206-09C 

Steering System 

Steering System - General Information 

211-00 

Power Steering 

211-02 

Steering Linkage 

211-03 

Steering Column 

211-04 

Steering Column Switches 

211-05 

3: Powertrain 

Engine 

Engine System - General Information 

303-00 

Engine - 1.25L/1.4L/1.6L 

303-01A 

Engine - 1.4L Diesel 

303-01B 

Engine Cooling - 1.25L/1.4L/1.6L 

303-03A 

Engine Cooling - 1.4L Diesel 

303-03B 

Fuel Charging and Controls - 1.25L/1.4L/1.6L 

303-04A 

Fuel Charging and Controls - 1.4L Diesel 

303-04B 

Fuel Charging and Controls - Turbocharger - 1.4L Diesel 

303-04C 

Accessory Drive 

303-05 

Starting System 

303-06 

Engine Ignition 

303-07A 

Glow Plug System 

303-07B 

Engine Emission Control - 1.25L/1.4L/1.6L 

303-08A 

Engine Emission Control - 1.4L Diesel 

303-08B 

Intake Air Distribution and Filtering 

This PDF service manual will show you every nut and bolt on your vehicle. With hundreds of pages, it will show you how to distinguish any problem (from an oil change to a transmission swap) and how to fix it on your own. There are many illustrations to aid you during your job and easy to read text throughout the manual. You will be able to use the search function to browse the manual and print out your needed pages. 
You can always feel safe buying a PDF service manual from us, we guarantee excellent quality, followed with great customer service!
Service repair manual is INSTANT DOWNLOAD saving you money on postage and packaging. It is great to have, will save you a lot and know more about your vehicle.All pages are printable. 
Don't be fooled by imitation manuals that will waste your money and send you running to the library. These manuals are guaranteed excellent quality, followed with great customer service! 


303-12 

Evaporative Emissions 

303-13 

Electronic Engine Controls 

303-14 

Manual Transmission/Transaxle, Clutch and Transfer Case 

Manual Transmission / Transaxle and Clutch - General Information 

308-00 

Clutch 

308-01 

Clutch Controls 

308-02 

Manual Transmission / Transaxle 

308-03 

Manual Transmission / Transaxle External Controls 

308-06 

Manual Transmission / Transaxle Automated Gearshift System 

308-11 

Exhaust System 

Exhaust System 

309-00 

Fuel System 

Fuel System - General Information 

310-00 

Fuel Tank and Lines 

310-01 

Acceleration Control - 1.25L/1.4L/1.6L 

310-02 

4: Electrical 

Climate Control System 

Climate Control System - General Information 

412-00 

Air Distribution and Filtering 

412-01 

Heating and Ventilation 

412-02A 

Auxiliary Heating 

412-02B 

Air Conditioning 

412-03 

Control Components 

412-04 

Instrumentation and Warning Systems 

Instrument Cluster and Panel Illumination 

413-00 

Instrument Cluster 

413-01 

Horn 

413-06 

Clock 

413-07 

Battery and Charging System 

Charging System - General Information 

414-00 

Battery, Mounting and Cables 

414-01 

Generator and Regulator 

414-02 

Entertainment Systems 

Entertainment System - General Information 

415-00 

Audio Unit 

415-01 

Antenna 

415-02 

Lighting 

Exterior Lighting 

417-01 

Interior Lighting 

417-02 

Daytime Running Lamps (DRL) 

417-04 

Electrical Distribution 

Module Communications Network 

418-00 

Module Configuration 

418-01 

Electronic Feature Group 

Anti-Theft - Active 

419-01A 

Anti-Theft - Passive 

419-01B 

5: Body and Paint 

Body and Paint 

Front End Body Panels 

501-02 

Body Closures 

501-03 

Interior Trim and Ornamentation 

501-05 

Rear View Mirrors 

501-09 

Seating 

501-10 

Glass, Frames and Mechanisms 

501-11 

Instrument Panel and Console 

501-12 

Handles, Locks, Latches and Entry Systems 

501-14 

Wipers and Washers 

501-16 

Bumpers 

501-19 

Safety Belt System 

501-20A 

Supplemental Restraint System 

501-20B 

Body Repairs - Corrosion Protection 

501-25A 

Body Repairs - Plastic Repairs 

501-25B 

Body Repairs - Water Leaks 

501-25C 

Body Repairs - Wind Noise 

501-25D 

Body Repairs - Paintless Dent Removal 

501-25E 

Body Repairs - Noise, Vibration and Harshness 

501-25F 

Body Repairs - Vehicle Specific Information and Tolerance Checks 

501-26 

Front End Sheet Metal Repairs 

501-27 

Roof Sheet Metal Repairs 

501-28 

Side Panel Sheet Metal Repairs 

501-29 

Rear End Sheet Metal Repairs 

501-30 

Frame and Mounting 

Uni-Body, Subframe and Mounting System 

502-00 X

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