This manual includes information on how to repair, service and maintain the machine on our own without wasting time in service Centre. It consists of step-by-step instructions with diagrams and illustrations which helps in solving any troubleshooting problems in machine. 

Topics in the DT360, DTA360 Troubleshooting Manual include:

SECTION 1 – GENERAL INFORMATION

SECTION 2 – DIAGNOSTIC ANALYSIS
DIAGNOSTIC ANALYSIS PROCEDURES FOR:
OIL CONSUMPTION
FUEL CONSUMPTION
HIGH COOLANT TEMPERATURE OR LOSS
COMBUSTION LEAKAGE
EXCESSIVE EXHAUST SMOK
LOW POWER
FUEL DILUTION
COOLANT IN LUBRICATING OIL OR LUBRICATING OIL IN COOLANT
HIGH INTAKE MANIFOLD PRESSURE
EXCESSIVE CRANKCASE PRESSURE
LOW FUEL SUPPLY PRESSURE
EXCESSIVE ENGINE SPEED
EXCESSIVE AIR INLET RESTRICTION
SHORT FUEL FILTER LIFE

SECTION 3 – ENGINE PERFORMANCE ANALYSIS GUIDES
INSTRUCTIONS
ENGINE TEST NOMENCLATURE
INJECTION PUMP TIMING
ENGINE SPEED [RPM]
INTAKE MANIFOLD PRESSURE [“BOOST’]
DEFINITION OF AIR NUMBER
EXHAUST BACK PRESSURE
SMOKE LEVEL TEST
CRANKCASE PRESSURE
FUEL PRESSURE .
AIR CLEANER RESTRICTION

SECTION 4 – ENGINE DIAGNOSTIC TOOLS
CREATIVE TOOL MODEL CT-400 DIESEL TIMING AND TACHOMETER INSTRUMENT (SE-2783) OR (3005)[EARL Y MODEL]
CREATIVE TOOL MODEL CT-4000 DIESEL TIMING AND TACHOMETER INSTRUMENT (SE-2783) OR (3005A) [CURRENT MODEL]
KENT-MOORE TACH-N-TIME DYNAMIC TIMING METER {ZTSE4142)
DESIGN TECHNOLOGY ‘TECH TIME” MODEL 3354
DYNAMIC TIMING METER
BEYERS MODEL 200 PRESSURE TEST KIT {D-200)
DWYER SLACK TUBE® MANOMETER
ROBERT BOSCH SMOKE SAMPLING KIT (SE-2580)
CRANKCASE PRESSURE ORIFICED RESTRICTOR TOOL (ZTSE4039) w/ 0.406in. ORIFICE

SECTION 5 – ENGINE DIAGNOSTIC TEST PROCEDURES
TEST PROCEDURES:
FUEL QUALITY CHECK
EXTERNAL LEAKAGE
ACCELERATOR LINKAGE
SHUTOFF CABLE/ELECTRIC SHUT OFF
LOW IDLE (RPM)
HIGH IDLE (RPM)
AIR CLEANER MAXIMUM RESTRICTION
AIR LEAK IN (LOW PRESSURE) FUEL SYSTEM
SUPPLY PUMP PRESSURE AND INLET RESTRICTION CHECK
INJECTION PUMP STATIC TIMING (ENGINE STOPPED}
INTAKE MANIFOLD PRESSURE
CRANKCASE PRESSURE
TEST INJECTION NOZZLES
FUEL ANEROID DIAPHRAGM
EXHAUST BACK PRESSURE
MEASURE SMOKE INTENSITY
INTAKE AND EXHAUST VALVE CLEARANCE
PERFORMANCE DATA GUIDELINES
SECTION 6 – CONVERSION TABLES
METRIC CONVERSION
FRACTIONS AND DECIMALS TO MILLIMETER EQUIVALENTS