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24 May 2020
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24 May 2020
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25 May 2020
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Mark
25 May 2020
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25 May 2020
great service / affordable
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24 May 2020
Fast and simple
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24 May 2020
Easy and fast, reasonably priced.
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25 May 2020
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24 May 2020
Everything was easy to understand and very plain and simple information that is extremely accurate.
lowhfoo
24 May 2020
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25 May 2020
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24 May 2020
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25 May 2020
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24 May 2020
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24 May 2020
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25 May 2020
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25 May 2020
easy to use and the prices are great
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25 May 2020
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24 May 2020
I love this transformational tool~ My shopping experience has been great!!
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24 May 2020
Keep up the good work
CUMMINS NTC400 NTC 400 DIESEL WORKSHOP SERVICE MANUAL
CUMMINS NTC400 NTC 400 DIESEL WORKSHOP SERVICE MANUAL
ENGINE, DIESEL, 6 CYLINDER
INLINE, TURBOCHARGED,
CUMMINS MODEL NTC-400 BC2
CHAPTER 1 INTRODUCTION .......................................................................................................... 1-1
Section I General Information .................................................................................................. 1-1
Section II Equipment Description and Data................................................................................. 1-3
CHAPTER 2 DIRECT SUPPORT AND GENERAL SUPPORT
MAINTENANCE INSTRUCTIONS.................................................................................. 2-1
Section I Repair Parts, Special Tools, TMDE, and......................................................................
Support Equipment .
Section II Troubleshooting......................................................................................................... 2-1
Section III General Maintenance ................................................................................................ 2-1
CHAPTER 3 REPAIR OF ENGINE ASSEMBLY ................................................................................. 3-1
Section I General ..................................................................................................................... 3-1
Section II Engine Disassembly................................................................................................... 3-28
Section III Cylinder Block Repair................................................................................................. 3-57
Section IV Cylinder Liners Inspection........................................................................................... 3-115
Section V Crankshaft Assembly Repair....................................................................................... 3-117
Section VI Bearing Halves Inspection .......................................................................................... 3-126
Section VII Connecting Rod Repair.............................................................................................. 3-127
Section VIII Piston Assembly Repair ............................................................................................. 3-140
Section IX Camshaft Repair........................................................................................................ 3-146
Change
Gear Case Cover Repair............................................................................................ 3-150
Section XI Cylinder Head Assembly Repair.................................................................................. 3-156
Section XII Rocker Lever Housing Assembly Repair...................................................................... 3-198
Section XIII Push Tubes Repair ................................................................................................... 3-210
Section XIV Cam Follower Housing Assembly Repair ..................................................................... 3-212
Section XV Vibration Damper Repair ........................................................................................... 3-224
Section XVI Flex Disk and Ring Gear Assembly Repair .................................................................. 3-226
VOLUME 2 OF 2
Section XVII Flywheel Housing Repair............................................................................................ 3-229
Section XVIII Rear Cover Repair .................................................................................................... 3-230
Section XIX Rocker Lever Covers Repair....................................................................................... 3-231
Section XX Oil Pump Assembly Repair ......................................................................................... 3-234
Section XXI Oil Pan Repair .......................................................................................................... 3-240
Section XXII Oil Cooler Assembly Repair........................................................................................ 3-244
Section XXIII Aftercooler Repair...................................................................................................... 3-250
Section XXIV Exhaust Manifold Repair............................................................................................. 3-253
Section XXV Accessory Drive Assembly ......................................................................................... 3-254
Section XXVI Engine Brake Assembly Repair................................................................................... 3-257
Section XXVII Fuel Injector Repair.................................................................................................... 3-262
Section XXVIII Fuel Pump Repair ..................................................................................................... 3-287
Section XXIX Turbocharger Repair ................................................................................................. 3-374
Section XXX Water Pump and Idler Pulley Assembly Repair ............................................................ 3-390
Section XXXI Engine Reassembly ................................................................................................... 3-398
Section XXXII Engine Testing .......................................................................................................... 3-462
Section XXXIII Preparation for Storage or Shipment ........................................................................... 3-472
APPENDIX A REFERENCES............................................................................................................. A-1
APPENDIX B EXPENDABLE SUPPLIES AND MATERIALS LIST......................................................... B-1
APPENDIX C TORQUE LIMITS .......................................................................................................... C-1
INDEX .........................................................................................................................INDEX-1
ii
ENGINE, DIESEL, 6 CYLINDER
INLINE, TURBOCHARGED,
CUMMINS MODEL NTC-400 BC2
CHAPTER 1 INTRODUCTION .......................................................................................................... 1-1
Section I General Information .................................................................................................. 1-1
Section II Equipment Description and Data................................................................................. 1-3
CHAPTER 2 DIRECT SUPPORT AND GENERAL SUPPORT
MAINTENANCE INSTRUCTIONS.................................................................................. 2-1
Section I Repair Parts, Special Tools, TMDE, and......................................................................
Support Equipment .
Section II Troubleshooting......................................................................................................... 2-1
Section III General Maintenance ................................................................................................ 2-1
CHAPTER 3 REPAIR OF ENGINE ASSEMBLY ................................................................................. 3-1
Section I General ..................................................................................................................... 3-1
Section II Engine Disassembly................................................................................................... 3-28
Section III Cylinder Block Repair................................................................................................. 3-57
Section IV Cylinder Liners Inspection........................................................................................... 3-115
Section V Crankshaft Assembly Repair....................................................................................... 3-117
Section VI Bearing Halves Inspection .......................................................................................... 3-126
Section VII Connecting Rod Repair.............................................................................................. 3-127
Section VIII Piston Assembly Repair ............................................................................................. 3-140
Section IX Camshaft Repair........................................................................................................ 3-146
Change
Gear Case Cover Repair............................................................................................ 3-150
Section XI Cylinder Head Assembly Repair.................................................................................. 3-156
Section XII Rocker Lever Housing Assembly Repair...................................................................... 3-198
Section XIII Push Tubes Repair ................................................................................................... 3-210
Section XIV Cam Follower Housing Assembly Repair ..................................................................... 3-212
Section XV Vibration Damper Repair ........................................................................................... 3-224
Section XVI Flex Disk and Ring Gear Assembly Repair .................................................................. 3-226
VOLUME 2 OF 2
Section XVII Flywheel Housing Repair............................................................................................ 3-229
Section XVIII Rear Cover Repair .................................................................................................... 3-230
Section XIX Rocker Lever Covers Repair....................................................................................... 3-231
Section XX Oil Pump Assembly Repair ......................................................................................... 3-234
Section XXI Oil Pan Repair .......................................................................................................... 3-240
Section XXII Oil Cooler Assembly Repair........................................................................................ 3-244
Section XXIII Aftercooler Repair...................................................................................................... 3-250
Section XXIV Exhaust Manifold Repair............................................................................................. 3-253
Section XXV Accessory Drive Assembly ......................................................................................... 3-254
Section XXVI Engine Brake Assembly Repair................................................................................... 3-257
Section XXVII Fuel Injector Repair.................................................................................................... 3-262
Section XXVIII Fuel Pump Repair ..................................................................................................... 3-287
Section XXIX Turbocharger Repair ................................................................................................. 3-374
Section XXX Water Pump and Idler Pulley Assembly Repair ............................................................ 3-390
Section XXXI Engine Reassembly ................................................................................................... 3-398
Section XXXII Engine Testing .......................................................................................................... 3-462
Section XXXIII Preparation for Storage or Shipment ........................................................................... 3-472
APPENDIX A REFERENCES............................................................................................................. A-1
APPENDIX B EXPENDABLE SUPPLIES AND MATERIALS LIST......................................................... B-1
APPENDIX C TORQUE LIMITS .......................................................................................................... C-1
INDEX .........................................................................................................................INDEX-1
ii
X
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