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VOLVO PENTA MD11C/D MD17C/D Marine Engine Workshop Manual

VOLVO PENTA MD11C/D MD17C/D Marine Engine Workshop Manual

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VOLVO PENTA MD11C/D MD17C/D Marine Engine Workshop Manual (pdf format) 





NEARLY 50 PAGES OF QUALITY ENGINE MANUAL!! 

Table of Contents: 

Safety precautions.............................................................................................................2 
General Information ..........................................................................................................5 
Repair instructions ............................................................................................................6 
Component guide ..............................................................................................................8 
DISMANTLING 
Cylinder head .....................................................................................................................10 
Cylinder liner ......................................................................................................................11 
Pistons, con-rods ..............................................................................................................11 
Timing gear ........................................................................................................................12 
Flywheel .............................................................................................................................13 
Crankshaft .........................................................................................................................14 
Camshaft ...........................................................................................................................14 
OVERHAULING 
Dismantling cylinder head .................................................................................................15 
Cleaning, inspection ..........................................................................................................15 
Valve guides ......................................................................................................................15 
Valve seats ........................................................................................................................16 
Valves ...............................................................................................................................16 
Valve springs .....................................................................................................................16 
Rocker mechanism ...........................................................................................................16 
Valve tappets ....................................................................................................................16 
Injector sleeve ...................................................................................................................17 
Injector ...............................................................................................................................17 
Assembling cylinder head .................................................................................................18 
Cleaning, checking crankcase ..........................................................................................18 
Replacing main bearings ...................................................................................................18 
Centrifugal governor ..........................................................................................................19 
Pistons, liners ....................................................................................................................19 
Connecting rods................................................................................................................. 20 
Crankshaft .........................................................................................................................20 
Camshaft ...........................................................................................................................20 
Oil pump ............................................................................................................................20 
Feed pump .........................................................................................................................21 
Thermostat ........................................................................................................................21 
Sea water pump.................................................................................................................21 
Hand start ..........................................................................................................................23 
ASSEMBLING 
Crankshaft .........................................................................................................................24 
Flywheel .............................................................................................................................25 
Timing gear ........................................................................................................................25 
Cylinders, cylinder liners ...................................................................................................27 
Pistons and liners .............................................................................................................. 28 
Cylinder head .....................................................................................................................29 
Adjusting valve clearance .................................................................................................30 
Injection pump ...................................................................................................................31 
Checking control rod travel ...............................................................................................32 
Venting the fuel system ....................................................................................................33 
Checking injections angle .................................................................................................34 
Adjusting engine speed .....................................................................................................34 
Electrical system .............................................................................................................35 
Wiring diagram ................................................................................................................35 
Fault finding chart ...........................................................................................................36 
Special tools ....................................................................................................................37 
Technical data ..................................................................................................................39 
Cooling system, diagrammatic sketch .............................................................................43
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