




Paul B
24 May 2020
Great first time buyer experience.





TIM B
24 May 2020
EASY TO USE FOR AN INEXPERIENCED WEB USER.





Ron W
25 May 2020
Your payment form filled in my information nicely. Easy site to navigate.





Mark
25 May 2020
Fast and reliable





John B
25 May 2020
great service / affordable





Dave
24 May 2020
Fast and simple





Randall L
24 May 2020
Easy and fast, reasonably priced.





Wayne
25 May 2020
OK so far





Demarrian
24 May 2020
Everything was easy to understand and very plain and simple information that is extremely accurate.





lowhfoo
24 May 2020
Great!





Jacques P
25 May 2020
Very satisfied with the way it's done. thank you





Paul B
24 May 2020
Wow, excellent. I have been looking for something so easy and just what I need!!!





gary h
25 May 2020
Easy to find correct product, simple checkout!





Todd C
24 May 2020
Quick, easy and painless





Stephen H
24 May 2020
Brilliant





Scot
25 May 2020
thank you!





Claudio N
25 May 2020
easy to use and the prices are great





Ron W
25 May 2020
Your payment form filled in my information nicely. Easy site to navigate.





Annie
24 May 2020
I love this transformational tool~ My shopping experience has been great!!





Marvin
24 May 2020
Keep up the good work


VOLVO PENTA D2-55 D2-75 MARINE WORKSHOP SERVICE MANUAL
VOLVO PENTA D2-55 D2-75 MARINE FACTORY WORKSHOP SERVICE REPAIR MANUAL
Marine engine
D2-55 A/B/C D2-75 A
D2 55
D2 75
Safety Precautions .............................................. 2
General information ............................................ 5
Special tools ....................................................... 9
Design and function ............................................ 10
Location of engine type signs ................................ 10
Engine introduction ............................................... 11
Component description.......................................... 16
Repair instructions .............................................. 23
General ................................................................. 23
Engine fixture, fixing ............................................. 24
Compression test .................................................. 24
Group 21: Short block
Short block, disassembly ...................................... 25
Inspecting the engine block ................................... 29
Upper block plane ................................................. 29
Cylinder bore ......................................................... 29
Cylinder head, overhaul ......................................... 30
Cylinder head, disassembly .................................. 30
Cylinder head, inspection ...................................... 30
Valve seat, replace ............................................... 31
Valves and valve seats, grinding........................... 31
Valve guides, check .............................................. 32
Rocker arm mechanism, overhaul ......................... 33
Cylinder head, assembly ....................................... 33
Crankshaft, inspection .......................................... 34
Main and big-end bearings, inspection .................. 34
Crankshaft bush, front, inspection ......................... 35
Crankshaft bush, front, replace ............................. 35
Crank bearing play, check ..................................... 36
Piston rings, inspection and adjustment ................ 37
Piston and cylinder bore, inspection and
measurement ........................................................ 37
Con rods, inspection ............................................. 38
Con rod bush, replace ........................................... 38
Piston, piston rings and con rods, installation ....... 39
Camshaft, measurement ....................................... 40
Timing gear assembly, inspection ......................... 40
Crankshaft, installation .......................................... 40
Piston, installation in cylinder ................................ 41
Camshaft, installation ........................................... 42
Cylinder head, installation ..................................... 44
Valve lifters, inspection ......................................... 47
Valves, adjustment ............................................... 49
Flywheel, replace ring gear .................................... 49
Crankshaft seal, rear, replace ............................... 50
Crankshaft seal, front, replace .............................. 50
Group 22: Lubrication system
Oil pump ............................................................... 51
Oil channels .......................................................... 54
Oil pump bearing, overhaul ...................................... 55
Group 23: Fuel system
Injection pump ...................................................... 56
Setting injection timing .......................................... 57
Setting the engine speed ....................................... 59
Feed pump ............................................................ 60
Venting the fuel system ........................................ 61
Fuel filter, replace ..................................................... 63
Fuel pre-filter, drain and replace .............................. 63
Injectors ................................................................ 64
Group 26: Cooling system
Fresh water system .............................................. 67
Coolant ................................................................. 68
Draining coolant ........................................................ 69
Filling with coolant ................................................ 69
Checking the coolant level .................................... 70
Cleaning heat exchanger ....................................... 71
Circulation pump ................................................... 72
Sea water pump .................................................... 73
Thermostat ........................................................... 73
Group 30: Electrical system
Description ............................................................ 74
Important information concerning
the electrical system ......................................... 76
Fault tracing, glow plugs, charging system............ 78
Alternator .............................................................. 82
Starter motor ......................................................... 86
Electrical components ........................................... 89
Wiring diagrams .................................................... 92
Group 20: Technical data
Technical data ...................................................... 96
Wear tolerances .................................................... 100
Tightening torque .................................................. 101
Please email at ireneroberson9@gmail.com and we will provide you with the any manual you need right away. We are constantly updating the site with new stock but we have much more than available in the website.
Marine engine
D2-55 A/B/C D2-75 A
D2 55
D2 75
Safety Precautions .............................................. 2
General information ............................................ 5
Special tools ....................................................... 9
Design and function ............................................ 10
Location of engine type signs ................................ 10
Engine introduction ............................................... 11
Component description.......................................... 16
Repair instructions .............................................. 23
General ................................................................. 23
Engine fixture, fixing ............................................. 24
Compression test .................................................. 24
Group 21: Short block
Short block, disassembly ...................................... 25
Inspecting the engine block ................................... 29
Upper block plane ................................................. 29
Cylinder bore ......................................................... 29
Cylinder head, overhaul ......................................... 30
Cylinder head, disassembly .................................. 30
Cylinder head, inspection ...................................... 30
Valve seat, replace ............................................... 31
Valves and valve seats, grinding........................... 31
Valve guides, check .............................................. 32
Rocker arm mechanism, overhaul ......................... 33
Cylinder head, assembly ....................................... 33
Crankshaft, inspection .......................................... 34
Main and big-end bearings, inspection .................. 34
Crankshaft bush, front, inspection ......................... 35
Crankshaft bush, front, replace ............................. 35
Crank bearing play, check ..................................... 36
Piston rings, inspection and adjustment ................ 37
Piston and cylinder bore, inspection and
measurement ........................................................ 37
Con rods, inspection ............................................. 38
Con rod bush, replace ........................................... 38
Piston, piston rings and con rods, installation ....... 39
Camshaft, measurement ....................................... 40
Timing gear assembly, inspection ......................... 40
Crankshaft, installation .......................................... 40
Piston, installation in cylinder ................................ 41
Camshaft, installation ........................................... 42
Cylinder head, installation ..................................... 44
Valve lifters, inspection ......................................... 47
Valves, adjustment ............................................... 49
Flywheel, replace ring gear .................................... 49
Crankshaft seal, rear, replace ............................... 50
Crankshaft seal, front, replace .............................. 50
Group 22: Lubrication system
Oil pump ............................................................... 51
Oil channels .......................................................... 54
Oil pump bearing, overhaul ...................................... 55
Group 23: Fuel system
Injection pump ...................................................... 56
Setting injection timing .......................................... 57
Setting the engine speed ....................................... 59
Feed pump ............................................................ 60
Venting the fuel system ........................................ 61
Fuel filter, replace ..................................................... 63
Fuel pre-filter, drain and replace .............................. 63
Injectors ................................................................ 64
Group 26: Cooling system
Fresh water system .............................................. 67
Coolant ................................................................. 68
Draining coolant ........................................................ 69
Filling with coolant ................................................ 69
Checking the coolant level .................................... 70
Cleaning heat exchanger ....................................... 71
Circulation pump ................................................... 72
Sea water pump .................................................... 73
Thermostat ........................................................... 73
Group 30: Electrical system
Description ............................................................ 74
Important information concerning
the electrical system ......................................... 76
Fault tracing, glow plugs, charging system............ 78
Alternator .............................................................. 82
Starter motor ......................................................... 86
Electrical components ........................................... 89
Wiring diagrams .................................................... 92
Group 20: Technical data
Technical data ...................................................... 96
Wear tolerances .................................................... 100
Tightening torque .................................................. 101